Why ARC-in FH Spray Systems are so efficient
Why ARC-in FH Spray Systems are so efficient
The patented ARC-in FH Spray System is an innovative solution designed for maximum efficiency and versatility. It consists of a heated hose and an ARC-in FH spray gun, specifically designed for bonding both small and large surfaces used in upholstered furniture manufacturing. Thanks to the unique design of the spray guns and our patented spray nozzles, this system offers exceptional precision and flexibility without requiring pump setting adjustments.
Key features of the ARC-in FH Spray System
- Unique spray nozzles
The system is equipped with patented ARC-in FH Spray Nozzles (models F1 and M2), which allow glue to be applied in spray form – a technology exclusive to our system. Unlike the standard swirl nozzles used by competitors, our solution enables:
a) Glue spraying with a width of 5 to 8 cm (for the M2 nozzle), whereas competing technologies are limited to 2.5 cm.
b) Reduction of adhesive applied per square meter, significantly lowering production costs. - Material savings
The ARC-in FH spray technology allows:
a) Single-sided bonding on flat surfaces without tension, reducing adhesive consumption compared to traditional two-component water-based adhesives that require application on both sides.
b) Glue consumption reduction to 22-24 g/m², whereas:
– Solvent-based adhesives use 60-65 g/m².
– Water-based adhesives consume 85-90 g/m². - Durability and cost efficiency
ARC-in FH adhesives, combined with spray technology, provide:
a) Glue consumption savings of 40-50% compared to competing solutions.
b) Exceptional bond strength – both static and load-bearing – that cannot be achieved with other hot melt adhesive application systems. Energy savings with ARC-in FH Systems
When using competitor equipment, supporting 6 adhesive application stations requires 3 melters and 6 swirl application systems. This setup results in energy consumption of approximately 30 kWh over 9 hours of operation.
Additionally, when solvent-based or water-based adhesives are used, operators must comply with occupational health and safety regulations that require spray booths with exhaust fans. The minimum power consumption of such a fan is 0.55 kW, which for 6 adhesive stations equals another 30 kWh over 9 hours of operation.
In comparison, with ARC-in FH Systems, only one ARC-in FH 20 kg melter and 6 ARC-in FH Spraying Systems are needed to support 6 operators. This configuration reduces energy usage to about 25 kWh over 9 hours, resulting in an annual energy saving of approximately 1,260 kWh.
ARCin Sp. z o.o. provides an energy measurement device upon request, allowing clients to verify actual power consumption.
Competitive advantage
ARC-in FH Spray Systems are the only solution in the world that allows adhesive application in spray form, giving our customers an advantage in terms of:
Only with our ARC-in FH adhesives and Spray Systems can you successfully bond various materials and complete furniture pieces, achieving results that competitors cannot match. Contact us to learn more about our technology and its application in your production process!
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